Hand Tools

How to make a mortise with hand tools: boring machine and chisel

You can’t have a tenon without a mortise. They go together like peas and carrots. (Or insert your favorite “go together” cliche here.) Uh, anyway, I described how to cut a tenon by hand in a previous post, and in this article, I’ll describe the process for making a mortise in a timber by hand. A mortise is basically a slot for a tenon, which is later pegged to secure the joinery. It’s simple and timeless.

Mortises are arguably more difficult to make by hand than tenons. I’ll describe how to do it with a boring machine and chisel.

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I’m a sucker for cutting tenons. Maybe because it provides me with a great excuse to swing an axe. Maybe because once I get into the groove, I feel a great sense of accomplishment when I’m able to cut and clean up a tenon swiftly. Cutting a tenon — by hand — is a great skill to learn and practice, and I want to make the argument that it can be done by hand rather quickly, too. After cutting tenon after tenon, I got to the point of being able to do the bulk of the work with a saw and axe. I skipped the chisel altogether at some point. Here’s my process for cutting tenons by hand, perhaps my favorite “grunt work” of timber framing. Actually, I like it so much I wish I had an excuse to cut some right now…

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