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The Year of Mud Top 10 News and Posts for 2011

By Earthen Floor, Strawtron, The Year of Mud Book, Natural Building Workshops, Wabi-sabi Kitchen, Moisture, Timber Framing, Lime Plaster
Pug Cone

Pug dons a dog cone in 2011... but that's not terribly related to the here and now...

2011 has presented us with a wide mix of events and emotions. It’s been everything from momentous, to extremely challenging, to gratifying, and everything in-between. Just like every other year, I suppose, right? Each year is not so different from the last, but at the same time, each year is full of its own unique experiences.

This was the year we experienced some significant health challenges, decided to build a new home, continued to do major renovations to Gobcobatron to correct some of its moisture and heat issues, made some advancements on our kitchen construction, hosted our first mini building workshop, began organzing two major natural building courses, got some rewarding nods in the media, and ultimately, just like last year, kept incredibly occupied.

Here I present the top 10 news and posts from The Year of Mud in 2011.

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Our Second BIG Timber Frame Bent Raising (With Video)

By Video, Hand Tools, Wabi-sabi Kitchen, Timber Framing, Bent Raising
bigbent-standing01

The mighty central bent in the Wabi-sabi kitchen

A bit over a week ago, we raised our mighty giant of a bent for the kitchen. It’s the bent we’ve been working on for weeks and weeks – an assembly of three posts, and a beam with a scarf joint. The beam in question is a gigantic, curving sycamore joined to a cannon of an oak, supported on the south side by a stout poplar, in the middle an oak with a coped shoulder and through tenon (that runs through the scarf), and on the south another oak post. Put together, we guessed that the bent weighed in around 1800 pounds. No joke!

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Our New Timber Framing Tool: Millers Falls Boring Machine

By Hand Tools, Wabi-sabi Kitchen, Timber Framing
boring machine

Our new Millers Falls boring machine

We’ve been looking for a boring machine for a year or more. Last  fall, we saw two at the local flea market on the same day, but for some reason we decided to pass on both at the time. I can’t remember why.

This year, in May during our timber frame workshop weekend, we had a chance to use Tom Cundiff’s Millers Falls machine. Wow! It was a workout, but made boring holes for mortises much more practical with human power. Since then, we’ve been looking pretty steadily.

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Wabi-sabi’s First Timber Frame Bent Raising

By Wabi-sabi Kitchen, Carpentry, Timber Framing, Hand Tools, Bent Raising
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Our freshly raised black walnut bent

In this post, I’m going to rewind back to June of this year when Wabi-sabi hoisted its first timber frame bent to vertical. (A “bent” is a cross-sectional assembly of posts and beams, part of the framing of a timber frame structure.) This particular bent was composed of two roundwood oak posts, and a hewn black walnut beam, with a span of around 18 feet. No small feat!

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Wabi-sabi Kitchen Timber Frame Bent Raising Report

By Wabi-sabi Kitchen, Timber Framing

Wow, I am way behind in reporting news on Wabi-sabi’s kitchen construction. Things are happening, I assure you. Even though it might not look like it when you walk by our site every day. (Timber framing ain’t a quick job…)

The biggest thing to have happened in some time just took place last week when we raised our biggest bent yet – a lunker composed of three posts, and one long beam with a scarf joint, the same assembly we worked on during our timber frame workshop in May. The thing must have weighed nearly 2000 pounds, and we used a super slick system of pulleys and human power to raise the beast.

Anyway, you’ll have to wait for my own personal account of the event (I swear I’ll post some video soon!), but thankfullly Alline of Dancing Rabbit has posted her own eyewitness account of the event with plenty of photos.

It was an intensely exciting and rewarding day, I’ll say. More soon! I mean it, Mom and Dad (and all you other readers that don’t pester me as much).

 

Making Mortises with a Boring Machine

By Timber Framing, Video, Hand Tools, Wabi-sabi Kitchen

This is one incredibly sweet tool: the boring machine. A boring (or mortising) machine is a hand-operated drill press, usually equipped with a two inch auger bit, that allows the builder to bore holes through timber in order to make a mortise pocket.

This particular model (I forget the manufacturer) is one that Tom Cundiff brought along with him to our timber framing workshop weekend. We banged out a few mortises a lot more easily with this tool than any other could possibly do. (Of course, not including electric drills.) We value hand tools very highly and use them nearly exclusively on our construction. Needless to say, we’re going to have to seriously look into obtaining one of these…. and to think we passed one up at the local flea market last year! Ack!

 

Video: Making a Timber Frame Peg

By Timber Framing, Hand Tools, Wabi-sabi Kitchen

Thomas recently had this awesome little peg-making setup made by a friend, and we had the opportunity to try it out last weekend during our timber frame workshop.

It’s super simple and results in very uniform pegs, as long as you have straight grain wood to use. In this case, we were hitting white oak splits through the bench.

It’s essentially a bench with a sharpened rod projecting through the top that cuts through the wood as it is driven through from above with a mallet. Once the wood is hit all the way through, you have a 1″ peg at your disposal!

Check it out!

 

All the Work Updates Fit to Print

By Timber Framing, Design, Drainage Trench, Moisture, Wabi-sabi Kitchen

It’s spring, and the building season has officially begun. I’ve been a bit consumed with thinking about building lately — between doing some work around the house, planning for the next building season for the cooperative kitchen, thinking about a new home design, and serving on Dancing Rabbit’s new Common House design committee (we are a group of five tasked with designing a new common house intended to serve a population of 150 people), I have plenty to think about in the building arena. Sometimes it’s exhausting.

But as soon as I am able to actually do work, and not just think about it, it feels a lot better.

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