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Lime Plaster

Lath and Plaster Walls: Pavilion Progress

By Clay Plaster, Lime Plaster, Japan No Comments

clay plaster wall in pavilion

We had an especially mild fall this year. We didn’t get a hard frost until at least late October, or even early November. It was bone dry for weeks on end and the daytime temps were delightfully mild. Normally, when late fall lands this place turns into a cool, muddy swamp — not usually the most inspiring conditions for outdoor work, you know?  Instead, the building season was graciously extended by a few precious weeks. 

I decided to take advantage of this dry, mild window to make some progress on the pavilion plaster work. This felt like a big treat at the end of a busy year. I’ve been doing so much carpentry work the last two years that this recent opportunity to throw up some lath and plaster walls brought me some real joy. 

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Natural Plastering Craftsmanship in Japan: 50 min. Documentary

By Resources, Video, Clay Plaster, Lime Plaster

 

Whenever you have a quiet evening, I highly recommend you check out this 50 minute documentary about plastering craftsmanship in Japan. I’m not sure when this was produced, but not anytime too recently. The production has that smooth, slow, gentle vibe that will whisk you away. You don’t need to understand Japanese to glean a lot of valuable information about the process and workflow of creating beautiful clay and lime walls. Much respect to the sakan. This is heavenly.

applying shikkui - japanese lime plaster

Shikkui Lime Plaster with Hasado-san

By Lime Plaster, Japan

hasado shuhei ziggy

Shikkui is a type of lime plaster used throughout Japan, with deceptively simple ingredients and a wide range of applications. In use since the 6th century, shikkui is a very thin finish application typically used to protect large uninterrupted wall surfaces on castles and storehouses (or ‘kura’). It can be polished to a high level and because it has a high fiber content and frequently has no aggregate added, it’s flexible, too.

During the week of filming for “Who Wants to Come to Japan?”, I visited a renowned Japanese sakan, Shuhei Hasado and he taught me more about how to make shikkui and apply it.

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kurashiki canal street

Beautiful Japanese Storehouses in Kurashiki

By Lime Plaster, Japan, Clay Plaster, Carpentry

kurashiki canal street

I’m back home from Japan. I can think of no better word to describe the trip than ‘whirlwind’. It was very full and varied, and it’s taken me over a week to feel settled back into home life and routine. (The jet lag on the way there was almost nonexistent, but it hit me like a sack o’ potatoes on the return trip.)

It’s hard to summarize such a long trip, so I won’t really try. I’ll say this, though — I definitely want to return, and plan on it at some point. My goal right now is to document some of my trip highlights in a series of blog posts. I can’t share much about the first week (yet), so things will have to be out of chronological order. Not that it matters.

Enough jabbering, let’s get on to the good stuff. Here are some pretty pictures of clay walls and kura (storehouses) in the lovely city of Kurashiki, a small historic city I loved exploring.

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Finished Home with Earthen Floor and Clay Plaster

By Earthen Floor, Lime Plaster, Lime Plaster, Clay Plaster
clay plaster faswall block home

A white clay plaster finish meets the earthen floor made with site soil

This winter, I had the chance to revisit a home that I worked on last spring. The homeowners have moved in and it was very sweet to see the house in a finished state. It’s a great feeling to contribute work and then see everything tied together in the end. The finished look is great — the earthen floor looks smooth and feels soft on the feet and the clay plastered walls add brightness and texture. Look ahead to see more pictures.

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How To Make Your Own Japanese Plaster Hawk

By Hand Tools, Clay Plaster, Lime Plaster
Japanese plaster hawk

Read ahead for some tips on how to make these ergonomic Japanese plaster hawks

Japanese-style plaster hawks are a comfortable, ergonomic alternative to the typical hawk design you come across in the states. Best of all, you can very easily make your own with only a few basic materials and customize the proportions to your liking. Here’s how you make your own Japanese plaster hawk.

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The Magic of Japanese Plastering

By Lime Plaster, Resources, Clay Plaster, Traditional Building
Japanese Plastering

Traditional Japanese interior with natural plaster finish

Today, I present you with two websites that shed a bright light on the magic of traditional building and natural plasters of Japan. Japan has a long history of the use of natural clay and lime plasters in construction. Thankfully, there still exists a wealth of knowledge of these traditional finishes, and skilled craftspeople are keeping the practices and recipes alive.

Kyle Holzhueter is an American-born builder, consultant, researcher and educator specializing in natural building techniques, including straw bale building and clay and lime plasters. He has taken up full-time residence in Japan, where he’s been formally trained in traditional plastering. His websites are a treasure trove with some incredible building documentation, including the recipes, mixing, and application of some of the most interesting and refined natural plasters I have ever seen.

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Our Straw Bale House ‘Exterior Design’

By Strawtron, Lime Plaster, Straw Bale Building
Straw Bale House Exterior: West Side

The west side of our straw bale house

I’ve posted a goodly number of images of the interior of our straw bale house ‘Strawtron’, but fewer of the exterior. Here’s a few photos to peruse and some explanation for our ‘exterior design’ choices. Much of how we designed the exterior was based on the local climate, orientation to the sun, functionality, and aesthetics. I think the function, look, and feel of the exterior of the home is as important or more (in some cases) than the interior.
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Two Japanese Trowels For Sale

By Clay Plaster, Lime Plaster
Japanese Trowels for Sale

These 300mm rigid Japanese trowels are for sale

I have two Japanese trowels for sale, excellent for natural plaster work, whether it be clay or lime. These have seen almost no use, as can be seen in the included photos here. (I have a third, turns out three of these is too many!) It’s time to pass these on to another builder who will put these to work. Read ahead for more details if you’re interested!

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